The Overall Equipment Effectiveness (OEE) is one of the key indicators for evaluating machine production efficiency in a factory. Understanding and optimizing OEE enables manufacturers to reduce downtime, improve equipment performance, and maximize production. With KEYPROD, the connected solution that analyzes your machines' data in real-time, you can achieve unprecedented levels of productivity.
OEE consists of three main components:
⌛ Availability: Measures the proportion of time the machine is operational compared to the total time available.
📈 Performance: Evaluates the actual production speed compared to the theoretical maximum speed.
💎 Quality: Indicates the percentage of conforming products among the total produced.
These three factors combined provide a comprehensive view of a machine’s efficiency and overall production effectiveness.
Adopting KEYPROD allows companies to monitor their machines in real-time and quickly identify bottlenecks in their production line:
Reduction of Downtime: With KEYPROD, unplanned stops can be identified. By analyzing vibrations and machine data, our solution detects early signs of failure, allowing you to schedule maintenance interventions.
Performance Improvement: Thanks to KEYPROD's intuitive dashboards, you can spot discrepancies between actual and expected machine performance. This transparency enables you to make informed decisions to optimize production.
FEDD, a key player in the industrial sector, adopted the KEYPROD solution to optimize their OEE. With a heterogeneous machine park and paper-based tracking, FEDD faced major challenges in maintaining a smooth production flow.
1️⃣ With KEYPROD, they were able to:
👉 Effectively prioritize repairs.
👉 Adjust their processes to reduce downtime.
2️⃣ This approach led to:
👉 A quick return on investment.
👉 A significant improvement in productivity.
3️⃣ Thanks to instant visibility into key indicators, operators were able to:
👉 Focus on essential tasks.
👉 Minimize productivity losses and optimize workshop operations.
👉 Increase their OEE.
Impressed by these results, FEDD decided to expand the use of KEYPROD across their workshops.
By integrating KEYPROD into your processes, you gain instant access to all your machine data and get a complete view of your workshop. Optimize performance, reduce costs, and take your productivity to the next level.
Request a free demo and discover how KEYPROD can transform the way you manage your production and improve your OEE.