SA2M, a specialist in machining special aluminum profiles, is part of the DIS group (Development, Industrialization, Services), an expert in providing mechanical equipment. Their expertise spans various industrial skills, including metal fabrication, mechanical assembly, and supply chain management.
SA2M began its digital transformation with KEYPROD a few months ago. After a successful trial phase, 100% of its machines are now equipped with KEYVIBE, deployed across different 3, 4, and 5-axis machining centers.
This initiative demonstrates the company’s commitment to adopting cutting-edge technologies to enhance operations and strengthen its competitiveness in the market.
Michaël BEZARD, Innovation Director at SA2M, explains why deploying an intelligent production tracking solution has been a valuable asset in accurately identifying the machine utilization rates in their workshop.
The advantages of the KEYPROD solution
"Our goal was to gain a precise understanding of how our machines operate to optimize our future investments. To map out all our production activities, we decided to equip all 12 of our machining centers with KEYVIBE. Even though they were installed recently, we can already say that the accuracy of the feedback on our production tools' performance has significantly improved."
Initial results observed
"On top of that, we've noticed a positive trend in our OEE (Overall Equipment Effectiveness). But that’s not all — we've also identified numerous causes of non-production. In our case, the production tracking solution wasn't just chosen to measure productivity. We are currently evolving our machine fleet, and to make these improvements while avoiding setbacks, we needed a tool capable of precisely guiding us on the utilization rate of our machines. That’s where KEYPROD comes into play!
It’s fair to say that after just a few weeks of use, the feedback we’re receiving is already quite clear!"
In short, KEYPROD is…
"When it comes to our experience with KEYPROD, we can confidently say that the teams are responsive, attentive to our feedback, and open to our requests for improvements. The deadlines were met, and the on-site workdays were straightforward and efficient. The clear understanding of our 'expectations/problems' ensured a smooth and efficient deployment without disrupting workshop operations.
Our teams are now benefiting from an overall monitoring system of our machine fleet, thanks to KEYPROD's technicians. And, as one trial often leads to another, it’s now the turn of Bourasseau Industrie’s workshop to open its doors to the digital solution, this time enabling KEYPROD to advance their R&D on our lasers, punch presses, and bending machines."
A few use cases…
🔎 Before the installation of KEYPROD, the site manager regularly inspected the machines to check their status. Thanks to KEYPROD, he can now check the state of his machines remotely from his phone, only visiting when necessary. This has greatly optimized his schedule.
🔎 The analysis of production events revealed that a reference error was being manufactured on one of the factory’s machines. Thanks to KEYPROD, this error was quickly identified and corrected.
🔎 The production data collected via KEYPROD has allowed SA2M to accurately quantify operator idle times, significantly contributing to improving the plant's Overall Equipment Effectiveness (OEE). In just one month, corrective actions were implemented, tripling the production efficiency on a group of 3-axis machines.
These results have convinced the entire team of the importance and benefits of using a production tracking solution.
More than just a tracking tool, KEYPROD has proven to be a true partner in the quest for industrial excellence.
The precise identification of machine utilization rates now allows SA2M to better understand its production and optimize resource use by:
⏰ Reducing unplanned downtime
📊 Improving production planning
🚀 Increasing overall productivity
SA2M is determined to stay at the forefront of technology and take full advantage of the benefits offered by Industry 4.0. In addition to its investments in an automated welding robot, the company has also adopted the exoskeleton, a revolutionary innovation in the industrial sector. The exoskeleton is a robotic suit worn by workers that enhances their strength and endurance, reducing fatigue and the risk of injury. This initiative clearly demonstrates SA2M’s commitment to innovation and continuous improvement of its operations. Thanks to these new technologies, SA2M is able to optimize its production processes, improve efficiency, and provide a safer and more ergonomic work environment for its employees.
